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What Is The Aluminium Plate Thickness Standard?

Aluminium plates are versatile and widely used in various industries due to their lightweight nature and excellent corrosion resistance. When it comes to aluminium plate thickness standard, it’s crucial to adhere to specific guidelines to ensure the structural integrity and performance of the material in different applications.

What Is The Standard Thickness Of Aluminium Plate?

The standard thickness of an aluminum plate typically starts from about 6.5mm (roughly a quarter of an inch) and above, while aluminum sheets are generally between 0.2mm to 6.5mm thick. Thinner products are typically classified and sold as foils.

Aluminum Plate Thickness Chart

Thickness / mm

Size / mm

1.0

2500×1250

1.2

2500×1250

1.5

2500×1250

2.0

2500×1250

2.5

2500×1250

3.0

2500×1250

4.0

2500×1250

5.0

3000×1500

6.0

3000×1500

8.0

3000×1500

10.0

3000×1500

12.0

3000×1500

14.0

3000×1500

16.0

3000×1500

Factors Affecting Aluminum Plate Thickness

The aluminum plate thickness can be influenced by several factors, including:

Manufacturing Process

The method used to produce the aluminum plate can affect its final thickness. Processes like rolling, extrusion, or casting can influence the plate thickness.

Material Properties

The composition and quality of the aluminum alloy used can impact the achievable thickness. Different alloys have varying properties that can affect the aluminum plate thickness.

Temperature and Pressure

Factors such as temperature and pressure during the manufacturing process can influence the final thickness of the aluminum plate.

Tolerance Requirements

The specific tolerance requirements set by industry standards or customer specifications can play a role in determining the acceptable thickness of the aluminum plate.

Finishing Processes

Processes like grinding, polishing, or coating applied to the aluminum plate after manufacturing can also impact the final thickness.

Wear and Tear

Over time, wear and tear on the plate surface can lead to a reduction in thickness, especially in applications where the plate is subject to abrasion or corrosion.

Standard Thickness Of Different Aluminum Grade

The standard thickness ranges for different grades of aluminum within the various series are determined by a combination of factors including the properties of the specific alloy, intended applications, and industry standards. 

1xxx Series Aluminum

  • The 1xxx series, primarily made up of pure aluminum, is often used in applications where corrosion resistance, electrical conductivity, and thermal conductivity are paramount.
  • The aluminum sheet thickness range of 0.2mm to 6mm for sheets and above 6.5mm for plates caters to applications such as electrical components, heat exchangers, and general fabrication where a balance of formability and strength is required.

3xxx Series Aluminum

  • The 3xxx series is known for its excellent formability, corrosion resistance, and weldability, making it suitable for various applications including cooking utensils, heat exchangers, and roofing.
  • The aluminum sheet thickness range of 0.2mm to 6mm for sheets and above 6.5mm for plates aligns with the need for formability in applications like roofing panels and heat exchanger fins.

5xxx Series Aluminum

  • The 5xxx series is characterized by its moderate to high strength, good corrosion resistance, and weldability, making it ideal for marine applications, construction, and automotive components.
  • The thickness range of 0.5mm to 10mm for sheets and above 6.5mm for plates caters to the structural requirements of applications like marine components and automotive body panels.

6xxx Series Aluminum

  • The 6xxx series is known for its excellent extrudability and formability, making it suitable for architectural, automotive, and structural applications.
  • The thickness range of 1mm to 10mm for sheets and above 6.5mm for plates aligns with the need for structural integrity in applications like architectural extrusions and automotive components.

7xxx Series Aluminum

  • The 7xxx series offers high strength and toughness, making it suitable for aerospace applications and structural components where strength-to-weight ratio is crucial.
  • The aluminum plate thickness range of 2mm to 10mm for sheets and above 6.5mm for plates meets the requirements of aerospace structural components and high-performance applications.

8xxx Series Aluminum

  • The 8xxx series includes various specialized alloys with specific properties tailored for unique applications such as lithium-containing alloys for aerospace and high-strength applications.
  • The thickness range of 0.2mm to 6mm for sheets and above 6.5mm for plates reflects the diverse applications of these specialized alloys, ranging from electrical conductors to high-strength structural components.

Optimal Aluminum Plate Thickness Selection

When selecting the specific thickness range for an aluminum plate in your project, consider the following guidelines based on common industry standards and applications:

General Thickness Ranges for Aluminum Plates

1mm to 3mm

  • Ideal for lightweight applications where flexibility and ease of handling are important.
  • Suitable for decorative elements, small structures, and projects requiring minimal load-bearing capacity.

3mm to 6mm

  • Commonly used for general fabrication, such as machine parts, brackets, and architectural components.
  • Offers a good balance between strength and formability for various applications.

6mm to 10mm

  • Suitable for applications requiring moderate to high strength, such as heavy-duty equipment components and structural supports.
  • Provides increased load-bearing capacity and rigidity compared to thinner plates.

10mm and above

  • Reserved for heavy-duty structural applications where maximum strength and durability are essential, like in aerospace and marine industries.
  • Offers superior load-bearing capabilities and resistance to high mechanical stresses.

Project-Specific Considerations

  1. Load-Bearing Requirements:
    • Choose a plate thickness that can support the expected loads without deformation or failure.
  2. Corrosion and Environmental Factors:
    • Select a thickness that provides adequate protection against corrosion based on the project’s operating environment.
  3. Fabrication Needs:
    • Consider the forming, welding, and machining requirements of your project when determining the plate thickness.
  4. Weight Restrictions:
    • Balance the strength requirements with weight constraints to ensure efficient handling and installation.

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